YGC1033A-EV-S2P/Ⅰ High Voltage EV Plug Connector
The YGC1033A-EV-S2P/Ⅰ is a dual-pin shielded high voltage connector rated at 1000V and 150A/200A for new energy vehicle electronic control and battery power systems. IP67/IP6K9K/IP68 rated with aluminum alloy housing and 360° EMI shielding.
Key Specifications
Rated Current: 150A @ 35mm² shielded cable; 200A @ 50mm² shielded cable; 3A @ 0.5/0.75mm² unshielded cable Rated Voltage: 1000V (power), 24V (signal) Withstand Voltage: 3000V (power), 1000V (signal); 50Hz AC; leakage current ≤5mA Contact Resistance: ≥5000MΩ (power), ≥1000MΩ (signal) HVIL: Optional Life Cycles: 50 times IP Rating: IP67 & IP6K9K & IP68 (1m water depth, 24h, mating configuration) Operating Temperature: -40°C to +125°C Humidity: ≤90% (40°C) Flame Retardant Rating: UL94V-0 Receptacle Shell Material: PA66-GF30 (Black) Plug Housing Material: ADC12, neutral salt spray 96h (240h & 480h & 960h)
Detailed Description
Product Overview
The YGC1033A-EV-S2P/Ⅰ is a high-voltage and high-current dual-pin shielded connector from the YGC1033 series, designed for new energy vehicle electronic control and battery power systems. This series of connectors are dual-pin shielded connectors, which are small in size, high in power, simple in structure, and easy to operate.
Key Features
- Dual-pin shielded connector with compact size, high power capacity, and simple structure
- High-voltage and high-current connector for EV applications
- IP rating: Plugs and receptacles meet IPXXB standards; after normal mating and locking, they meet IP67 and IP6K9K standards
- Aluminum alloy housing with passivation process, providing 360° shielding
- High salt spray resistance
- Flame retardant rating: UL94V-0
- Some plug and connector components need to be ordered separately according to the wiring specifications
Technical Specifications
| Parameter | Value |
|---|---|
| Rated Current | 150A @ 35mm² shielded cable; 200A @ 50mm² shielded cable; 3A @ 0.5/0.75mm² unshielded cable |
| Rated Voltage | 1000V (power), 24V (signal) |
| Withstand Voltage | 3000V (power), 1000V (signal); 50Hz AC; leakage current ≤5mA |
| Contact Resistance | ≥5000MΩ (power), ≥1000MΩ (signal) |
| HVIL | Optional |
| Life Cycles | 50 times |
| IP Rating | IP67 & IP6K9K & IP68 (1m water depth, 24h, mating configuration) |
| Operating Temperature | -40°C to +125°C |
| Humidity | ≤90% (40°C) |
| Flame Retardant Rating | UL94V-0 |
Materials
- Receptacle Shell: PA66-GF30 (Black)
- Plug Housing: ADC12, neutral salt spray 96h (240h & 480h & 960h)
Model Information
- Model: YGC1033A-EV-S2P/Ⅰ (Straight plug assembly, 180° cable outlet)
- Part Number: 112010103635
- Mistake-proof Key Position: Ⅰ
- Recommended model (marked with *)
Frequently Asked Questions
What cable sizes does this connector support?
Power contacts: 35mm² shielded cable (150A) or 50mm² shielded cable (200A). Signal contact: 0.5-0.75mm² unshielded cable. Ensure cable outer diameter matches connector seal specification for IP67 rating.
What is the HVIL option?
HVIL (High Voltage Interlock Loop) is optional on this model. When equipped, it provides safety interlock through the signal circuit that interrupts high voltage when the connector is partially disengaged.
What is the key position and why does it matter?
Key position Ⅰ (Roman numeral 1) prevents mismatching with connectors of different key positions (Ⅱ, Ⅲ, etc.) in the same vehicle, ensuring correct connection and avoiding cross-connection errors.
What salt spray resistance does the housing provide?
The aluminum alloy plug housing provides neutral salt spray resistance of 96h standard, with options for 240h, 480h, and 960h for harsh environments. Receptacle shell is PA66-GF30.
What is the flame retardant rating?
All plastic components meet UL94 V-0 flame retardant rating, the highest level for self-extinguishing materials, ensuring safety in EV high voltage applications per automotive fire safety requirements.
